DuraStor Prestressed Concrete Tanks

Prestressed concrete tank floor reinforced with post-tensioning. Photo courtesy of Bates Engineering.

DuraStor™ Tank Floor Slabs

Joints in a floor slab can allow liquids to leak out of a tank – creating the possibility of adversely affecting the environment and/or undermining the structure’s foundation. Joints can also allow substances to seep into the tank and potentially contaminate the contents.

VSL’s DuraStor™ tank floors are cast in a single placement with no joints or dowels. The floor is a highly reinforced ductile concrete membrane, normally five inches thick, that can tolerate differential movements while maintaining watertightness. The tendons are "stage-stressed" within 48 hours of casting the floor slab to eliminate shrinkage cracks by providing immediate precompression to the concrete.

Floor Slab Comparison Chart

Below is a comparison of tank floor slabs (AWWA D110-04 / AWWA D115-06). 
View full comparison.

Floor Slab

AWWA D110-04 Code 

Wrapped Prestressed Tank

AWWA D115-06 Code

Tendon Prestressed Tank

Minimum Thickness

3.8.2

four inch for non-prestressed, no prestressed option - ACI 350 allows three inch thickness if reinforced with WWF 

3.6

5" if prestressed, 6" if non-prestressed

Concrete Placement

3.8.2

multiple placements - shrinkage cracking and joints that are a potential for leakage and maintenance

 

single placement is standard practice - no joints or penetrations

Reinforcement

 

mild steel only

3.6

prestressed with 200 psi residual each direction

Minimum Reinforcement Ratio

 

0.005 - mild reinforced only - # 5 at 15.5" maximum

3.6

.0015 in addition to prestressing

Concrete Cover on Reinforcement

3.8

none specified - ACI 350 H.4 allows 1.5" top and 1.5" bottom - less for 3" slabs

3.11

1.5" top, 2" bottom

Contact us about DuraStor Tanks


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